In-house Dies (Patterns/Tools) manufacturing unit using latest CAD/CAM facilities(Ideas and Delcam Licence Software).
Injection and production of wax pattern from Dies (Patterns/tools). All Wax patterns are 100% dimensionally checked.
Wax pattern after forming the tree of cluster undergoes the ceramic coating process. This process is done under Temperature & Humidity controlled rooms, so that best dimensional accuracy and excellent surface finish is achieved.
After the coating process, the wax is removed by De-Waxing process, which is done in autoclave De-Waxing machine.
The Ceramic moulds are baked at temperature ranging from 900°C to 1150°C depending on the geometry and size of the casting. The molten metal is then poured in the baked ceramic moulds.
The casting then undergoes fettling and finishing process such as Gate Cutting, Gate Machining / Grinding, Sand Blasting, Shot Blasting, Leaching, Deburring etc.
The casting then undergoes for Heat Treatment as per the material specifications.
Heat Treatment graphs and cycles are recorded and documented.
All castings are subject to 100% visual inspection.
All critical dimensions are 100% inspected before packing and shipment.
We also supply castings in machined condition, if asked for.
Castings can be also supplied with various type of finishing such as passivation, Acid Pickling, Electro-polishing, Blackening, powder coating, shot blasted, Glass bead blasted.